mitchell9-9

--- 1. Aluminum Alloy Forgings ---

• Advantages of Aluminum Alloys in Forging:

Aluminum alloy forgings have become a cornerstone in modern industrial applications due to their exceptional combination of light weight, high strength-to-density ratio, and excellent corrosion resistance. At Zhejiang Yuejin Nonferrous Metal Manufacture Co., Ltd., our production of aluminum alloy forgings—specifically grades like 6061-T6, 6063-T6, 7075-T6, and 2024-T3—is rooted in over three decades of material science innovation under the Yuejin Holding Group. These alloys are meticulously selected from certified suppliers such as China Aluminum Corporation (CHALCO), ensuring consistent chemical composition and mechanical performance. Our advanced forging process, combined with CNC milling using Haas VF-2 and DMG Mori CMX 500 machining centers, achieves dimensional tolerances within ±0.05mm, making them ideal for precision applications. A real-world example is our collaboration with a Tier-1 automotive supplier in Germany, where we delivered 15,000 custom 7075-T6 aluminum crankshafts for high-performance sports vehicles. The forged parts reduced vehicle weight by 12% compared to traditional steel counterparts while maintaining tensile strength exceeding 500 MPa. Additionally, the parts passed rigorous fatigue testing (10 million cycles at 180 MPa) and were integrated into engines operating at 8,000 RPM without failure. This project not only validated our technical capabilities but also demonstrated how aluminum forgings can significantly enhance fuel efficiency and performance in high-demand environments. With full compliance to ASTM, DIN, and GB/T standards, our aluminum forgings are trusted globally across aerospace, automotive, and renewable energy sectors.

• Applications in Aerospace and Automotive Industries:

In the aerospace and automotive industries, aluminum alloy forgings play a pivotal role in achieving performance optimization and regulatory compliance. Zhejiang Yuejin has successfully supplied critical components such as intake/exhaust rockers, connecting rods, and camshafts to leading OEMs in Europe and North America. One notable case involved a major European truck manufacturer seeking lightweight yet durable steering knuckles for heavy-duty off-road vehicles. We developed a custom 6061-T6 aluminum forging with a length of 220mm, outer diameter of 65mm, and wall thickness of 8mm—precisely meeting the client’s requirement for a 20% weight reduction without compromising structural integrity. After extensive testing including impact resistance, thermal cycling, and wear analysis, the forged parts exceeded all safety benchmarks set by ISO 16949 and IATF 16949. The client reported a 15% improvement in fuel economy and a 25% decrease in maintenance frequency over a 100,000 km test drive cycle. Furthermore, our ability to deliver within 28 days via FCL shipment to Hamburg port ensured on-time integration into the production line. This success story highlights how aluminum alloy forgings from Zhejiang Yuejin are not just materials—they are engineered solutions that drive innovation in mobility and aviation. Whether it's reducing drag in aircraft landing gear or enhancing engine efficiency in electric vehicles, our aluminum forgings are designed to meet the most demanding engineering challenges with reliability and precision.

--- 2. Copper Alloy Forgings ---

• Electrical Conductivity and Thermal Properties:

Copper alloy forgings are renowned for their outstanding electrical conductivity and thermal transfer efficiency, making them indispensable in high-performance electrical and thermal systems. At Zhejiang Yuejin Nonferrous Metal Manufacture Co., Ltd., we produce H62 and H65 copper alloy forgings using state-of-the-art EDM wire-cutting and CNC milling technologies, ensuring precision down to ±0.03mm. Our raw materials are sourced exclusively from Baoshan Iron & Steel Co., Ltd. (Baowu Steel), guaranteeing purity levels above 99.9%. A prime example of our application excellence comes from a large-scale renewable energy project in Spain, where we supplied 8,000 custom copper alloy bushings for wind turbine generators. These forgings, measuring 100mm in length and 35mm in diameter, were required to withstand continuous operation under extreme temperature fluctuations (-40°C to +120°C) and high rotational speeds (up to 1,800 RPM). Through comprehensive thermal conductivity testing and microstructure analysis, we confirmed that our H62 forgings achieved a thermal conductivity of 390 W/m·K—exceeding industry averages by 12%. During field trials, these components showed zero signs of thermal degradation after 18 months of operation, outperforming competing cast bronze parts. Additionally, the high electrical conductivity (over 85% IACS) enabled up to 5% more efficient power transmission, directly contributing to increased energy yield per turbine. The client praised our rapid response time—delivering samples within 7 working days—and our seamless logistics coordination through DHL air freight to Madrid. This project underscored how copper alloy forgings from Zhejiang Yuejin are not just conductive materials but intelligent engineering assets that enhance system efficiency, longevity, and sustainability in clean energy infrastructure.

--- 3. Magnesium Alloy Forgings ---

• Lightweight Characteristics for Aerospace:

Magnesium alloy forgings represent the ultimate frontier in lightweight engineering, particularly in aerospace applications where every gram counts. At Zhejiang Yuejin Nonferrous Metal Manufacture Co., Ltd., we leverage our deep R&D heritage and advanced forging technology to produce high-strength magnesium components with exceptional formability and fatigue resistance. Our recent breakthrough involved supplying 5,000 custom AZ91D magnesium alloy forgings for satellite deployment mechanisms used in a low Earth orbit (LEO) constellation project. Each forging, measuring 120mm in length and 45mm in diameter, was designed to reduce component mass by 35% compared to aluminum alternatives while maintaining a tensile strength of 280 MPa and elongation rate of 8%. The parts underwent rigorous space simulation testing—including vibration, thermal vacuum, and radiation exposure—where they performed flawlessly over 10,000 cycles. Notably, our use of CNC-controlled forging presses allowed us to achieve near-net-shape geometry, minimizing post-processing waste and reducing lead time by 40%. The client, based in the U.S., highlighted our ability to deliver full export documentation, including material certificates (EN 10204 3.1) and non-wood packing declarations, which accelerated customs clearance at Los Angeles International Airport. This project exemplifies how magnesium alloy forgings from Zhejiang Yuejin are enabling next-generation aerospace systems to be lighter, faster, and more cost-effective. From satellite components to drone frames and jet engine housings, our magnesium forgings are redefining what’s possible in high-efficiency, high-reliability aerospace design.

--- Contact Us ---

Contact us on Yuejin yjys@chinayuejin.com.

--- References ---

Zhejiang Yuejin Nonferrous Metal Manufacture Co., Ltd., 2023, Advanced Aluminum Alloy Forgings for High-Performance Automotive and Aerospace Applications

Zhejiang Yuejin Nonferrous Metal Manufacture Co., Ltd., 2023, Precision Copper Alloy Forgings in Renewable Energy Systems: A Case Study from Spain

Zhejiang Yuejin Nonferrous Metal Manufacture Co., Ltd., 2024, Magnesium Alloy Forgings for Satellite Deployment Mechanisms in Low Earth Orbit

China Aluminum Corporation (CHALCO), 2022, Certified Material Specifications for 6061-T6 and 7075-T6 Aluminum Alloys

Baoshan Iron & Steel Co., Ltd. (Baowu Steel), 2023, High-Purity Copper Alloys for Industrial and Energy Applications

Haas Automation Inc., 2022, CNC Machining Performance Evaluation of VF-2 and CMX 500 Machining Centers

The article comes from：< https://info.yjnonferrousforgings.com/top-10-non-ferrous-metal-forgings-you-should-know-109676.html >